新的产品和消费者体验,以及新兴趋势,实现多种粉末配方,需要不断清洁。用于粉末生产的利乐®空气喷射清洁系统,利用空气喷射的力量,与使用液体的传统原位清洗方法不同。 空气喷射技术可快速清洁,使残留粉末降至最低,因此您可以从一种配方快速切换到另一种配方。
该系统是一种实用的解决方案,与液体原位清洗(CIP)相比,不仅可以减少停机时间,还可以降低电力消耗。无需设备干燥,它不仅简化了操作,而且因为防止细菌在潮湿表面上生长可提高食品安全,有助于节约资源并最大限度地减少生产中的产品损失。
Before and after a cleaning cycle
See how clean the surfaces are after the use of Air Jet technology! The first photo shows a trial with a 2,000-litre batch mixer with milk powder remaining after discharge. The second and third photos shows the same mixer after a 30-minute cleaning cycle using Air Jet technology. Only a small trace of powder remained on the entire surface area: about 50 ml compared to a minimum of 70 litres of milk powder left after discharging without the Air Jet cleaning cycle.
Each nozzle contains several jets
A unique feature of the system is the pop-up nozzles that are integrated into the equipment. They have been developed using CFD computer simulation models. Each nozzle head has several specific jets pointed in different directions in order to clean every zone of the equipment. The whole system is automated with specific sequences which can be optimised according to powder properties and customer requirements.
Quick changeovers
There are a lot of different consumer trends such as preferences for nutritional, plant-based and gluten-free ingredients. All these trends can lead to a lot of different recipes to handle and the need to clean powder equipment frequently – perhaps 2-3 times a day. Our Air Jet technology cleans fast with minimal residual powder so that you can switch hygienically from one recipe to another quickly. If allergens are an issue, talk to us and we can advise you.
Closed system
To avoid the risk of contamination where food safety is a concern, you should aim to minimise manual intervention in a sealed food system. Tetra Pak® Air Jet Cleaning system for Powder is a hygienic solution using filtered compressed air for cleaning and it can replace manual cleaning completely. With more limited intervention by operators opening the powder equipment, there will be a significant decrease in the bacterial risks and the associated microbial swab testing when restarting production.
Eliminate water & chemical use
The value of jet cleaning lies in its capacity to remove powder residue from equipment surfaces, without the need for water or physical contact with cleaning tools. The dry cleaning method eliminates the need for wastewater treatment and disposal, thereby reducing the consumption of disposable cleaning materials. Furthermore, no drying is needed after cleaning because the equipment never gets wet. This avoids the risk of microbial growth from moisture remaining on surfaces. If allergens are a concern, operators can wipe with a cloth and alcohol after a cleaning cycle with Air Jet technology.
消费者对新产品有着永不满足的渴望。新的趋势促使我们需要处理不同的粉末配方,并且使粉末设备清洗频率大幅增加。利乐®空气喷射去粉末清洁系统利用空气喷射技术来完成清洗,代表了一种新的清洗范式。
压缩空气喷射气流使粘在钢铁表面的粉末颗粒脱落。悬浮在空中的粉末颗粒经出口被粉末设备的真空系统抽走。观看视频并阅读相关文章,了解其工作原理。
消费者对新产品有着永不满足的渴望。新的趋势促使我们需要处理不同的粉末配方,并且使粉末设备清洗频率大幅增加。利乐®空气喷射去粉末清洁系统利用空气喷射技术来完成清洗,代表了一种新的清洗范式。
压缩空气喷射气流使粘在钢铁表面的粉末颗粒脱落。悬浮在空中的粉末颗粒经出口被粉末设备的真空系统抽走。观看视频并阅读相关文章,了解其工作原理。