粉体生产中清洁和节水的新途径

新的产品和消费者体验,以及新兴趋势,实现多种粉末配方,需要不断清洁。用于粉末生产的利乐®空气喷射清洁系统,利用空气喷射的力量,与使用液体的传统原位清洗方法不同。  空气喷射技术可快速清洁,使残留粉末降至最低,因此您可以从一种配方快速切换到另一种配方。 

该系统是一种实用的解决方案,与液体原位清洗(CIP)相比,不仅可以减少停机时间,还可以降低电力消耗。无需设备干燥,它不仅简化了操作,而且因为防止细菌在潮湿表面上生长可提高食品安全,有助于节约资源并最大限度地减少生产中的产品损失。

空气喷射清洗机

优势

不同配方之间快速切换

空气喷射技术可促进快速高效的清洁,残留粉末最少,可在不同配方之间快速转换。这减少了专门用于清洁的操作停机时间,从而提高了生产率并节省了运营成本。 

无需液体清洁

喷气式清洁的价值在于它能够去除设备表面的粉末残留物,而无需水或物理接触清洁工具。干洗方法消除了废水处理和处置的需要,从而减少了一次性清洁材料的消耗。

以喷射方式减少产品损失

空气喷射技术的另一种应用是在卸料周期中喷射混料机,以减少粉末残留。与传统的湿式原位清洗(CIP)方法相比,如果在排放过程中使用喷射方式将从2,000升批次中多排放50升产品。
Tetra Pak® Air Jet Cleaning system for Powder

Let air do the cleaning so you can keep on producing

  • Increase operational efficiency − save time and reduce product losses.
  • Switch easily from one recipe to another with quick changeovers.
  • Safeguard food by reducing the risk of contamination.
Tetra Pak® Air Jet Cleaning system for Powder

利乐空气喷射去粉末清洁系统 — 功能

Before and after a cleaning cycle

Only small residue of powder

See how clean the surfaces are after the use of Air Jet technology! The first photo shows a trial with a 2,000-litre batch mixer with milk powder remaining after discharge. The second and third photos shows the same mixer after a 30-minute cleaning cycle using Air Jet technology. Only a small trace of powder remained on the entire surface area: about 50 ml compared to a minimum of 70 litres of milk powder left after discharging without the Air Jet cleaning cycle.

Each nozzle contains several jets

Each nozzle contains several jets

Jets cover all surfaces in the equipment

A unique feature of the system is the pop-up nozzles that are integrated into the equipment. They have been developed using CFD computer simulation models. Each nozzle head has several specific jets pointed in different directions in order to clean every zone of the equipment. The whole system is automated with specific sequences which can be optimised according to powder properties and customer requirements.

Quick changeovers

Quick changeovers

Switch quickly between recipes

There are a lot of different consumer trends such as preferences for nutritional, plant-based and gluten-free ingredients. All these trends can lead to a lot of different recipes to handle and the need to clean powder equipment frequently – perhaps 2-3 times a day. Our Air Jet technology cleans fast with minimal residual powder so that you can switch hygienically from one recipe to another quickly. If allergens are an issue, talk to us and we can advise you.

Closed system

Closed system

Avoid opening to maintain quality

To avoid the risk of contamination where food safety is a concern, you should aim to minimise manual intervention in a sealed food system. Tetra Pak® Air Jet Cleaning system for Powder is a hygienic solution using filtered compressed air for cleaning and it can replace manual cleaning completely. With more limited intervention by operators opening the powder equipment, there will be a significant decrease in the bacterial risks and the associated microbial swab testing when restarting production.

Eliminate water & chemical use

Eliminate water & chemical use

Dry CIP with Air Jet technology

The value of jet cleaning lies in its capacity to remove powder residue from equipment surfaces, without the need for water or physical contact with cleaning tools. The dry cleaning method eliminates the need for wastewater treatment and disposal, thereby reducing the consumption of disposable cleaning materials. Furthermore, no drying is needed after cleaning because the equipment never gets wet. This avoids the risk of microbial growth from moisture remaining on surfaces. If allergens are a concern, operators can wipe with a cloth and alcohol after a cleaning cycle with Air Jet technology.

改变您的清洗方式!

消费者对新产品有着永不满足的渴望。新的趋势促使我们需要处理不同的粉末配方,并且使粉末设备清洗频率大幅增加。利乐®空气喷射去粉末清洁系统利用空气喷射技术来完成清洗,代表了一种新的清洗范式。

压缩空气喷射气流使粘在钢铁表面的粉末颗粒脱落。悬浮在空中的粉末颗粒经出口被粉末设备的真空系统抽走。观看视频并阅读相关文章,了解其工作原理。

改变您的清洗方式!

消费者对新产品有着永不满足的渴望。新的趋势促使我们需要处理不同的粉末配方,并且使粉末设备清洗频率大幅增加。利乐®空气喷射去粉末清洁系统利用空气喷射技术来完成清洗,代表了一种新的清洗范式。

压缩空气喷射气流使粘在钢铁表面的粉末颗粒脱落。悬浮在空中的粉末颗粒经出口被粉末设备的真空系统抽走。观看视频并阅读相关文章,了解其工作原理。

探索空气喷射去粉末清洁的洞察

探索空气喷射技术去粉末清洁的洞察

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让我们的实验室对您的粉末进行分析

我们位于法国的粉体处理专业知识中心里有一个实验室和一个中试车间。在这里,我们很乐意用我们开创性的空气喷射技术对您粉末产品的特性进行测试。

技术细节

彩页

利乐®空气喷射去粉末清洁系统技术说明

利乐®空气喷射去粉末清洁系统是粉末设备的一种清洗技术,它由空气喷射和真空流组合而成,用于去除粉末颗粒并通过搅拌机出口排出。
PDC手册

改善您的业务

利乐粉体处理产品研发中心(PDC)会采用独特的方法来模拟各种粉体处理过程,测试多种敏感产品并验证其性能。

立即联系我们!

技术服务工程师培训

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