优势
从一般通用设施系统到灭菌、超高温灭菌等，许多食品饮料加工工艺都需要蒸汽，因此也依赖于使用化石燃料的燃烧锅炉。1 其独特的设计可在各种热源温度下运行。因此，它可以利用低温热源产生高温热水或蒸汽，甚至可以同时产生冰水和蒸汽。
通过回收废热，HighLift实现了工艺加热的电气化，从而提高了工厂的能源效率，降低了化石燃料消耗。因此，它可以增强企业韧性，减少对外部公用设施的依赖，有助于降低长期运营成本。2同时，使用热泵也是支持可持续发展宏大目标和减少温室气体排放的明智之举。3
HighLift能够集成到生产线和整个工厂的公用设施层面，无论是支持特定设备还是推动整个工厂的能量回收，都具有无与伦比的灵活性。无论您的工厂布局或运营目标如何，都能确保实现最大效益。
HighLift由Olvondo Technology开发，已在欧洲多个行业得到验证。我们与Olvondo Technology合作，将这项独特技术与我们70多年的加工经验相结合，确保您获得适合您独特应用需求的安装方案。作为HighLift在食品饮料行业的独家市场渠道，我们正与Olvondo Technology开展合作，共同推动行业未来的效率与环保目标。
概览
可产生高达10 bar(g)的蒸汽或高达200°C的热水，同时还能产生冰水以满足冷却需求。
产能
具有720千瓦的加热能力（约1,000-1,100千克蒸汽/小时）。
应用
需要蒸汽或高温水的一般通用设施系统以及特定流程，包括直接超高温灭菌、间接超高温灭菌、原位清洗(CIP)、巴氏杀菌、干燥、蒸发等。
特点
Reverse Stirling cycle design
Designed for high temperature lifts
HighLift heat pumps are based on a modified, reverse Stirling engine, where an electric motor drives a cycle to increase the temperature of recovered waste heat. The unique design offers greater flexibility than traditional heat pumps, allowing for “high lifts” – high-temperature outputs from relatively low-temperature sources. This enables production of steam or high-temperature water, as well as simultaneous production of ice water for cooling.
Helium refrigerant
Efficient, safe and all-natural
Thanks to its unique design, HighLift can operate with helium as the working medium. Helium provides a natural alternative to synthetic refrigerants, with zero ozone depletion potential (ODP) and zero global warming potential (GWP). The refrigerant itself is non-toxic, non-explosive and free of PFAS chemicals. It also has good thermophysical properties, supporting the heat pump’s highly efficient heat transfer.
Flexible, scalable integration
From equipment to factory level
HighLift’s flexibility makes it suitable for an array of positions throughout food & beverage production. It can be integrated at different levels, from supporting equipment and processing lines to enhancing performance of central utility systems. This scalability allows adaptability to plant layout and energy strategy, maximising heat recovery. Possible applications include direct/indirect UHT, cleaning-in-place, pasteurization, drying and evaporation.
Skid-mounted delivery
Plug-and-play installation
HighLift is a complete factory sustainable solution with everything you need for efficient performance. The heat pump, control system and all auxiliary equipment are delivered on a skid-based system, allowing for a smooth and cost-effective installation. We provide a sustainable plant design, including pipe and installation diagrams (P&ID), and our engineers work with you to optimise integration and deployment of the system.
Condition monitoring
24/7 improvement potential
Standard HighLift delivery includes condition monitoring, with sensors located on key components of the equipment providing 24/7 real-time information. This makes it possible to identify any potential issues as well as new opportunities for further performance optimisation.
Expert integration support
Optimised for food and beverage
As the food and beverage industry’s sole channel to market for this technology, we offer expertise from over 70 years of food application experience to make sure you secure seamless integration of the heat pump. With a deep understanding of your process needs, our engineers make sure you can meet energy efficiency and environmental goals, while also ensuring food safety and product quality in your production.
您能节省多少？
采用HighLift，可降低对化石燃料的依赖，开拓节能减排新路径。具体节约情况因具体应用以及特定地区的能源价格而异。例如，在一个模拟案例中，瑞典一家乳品企业使用HighLift为直接超高温灭菌系统4供汽，理论上可以：
- 将能源使用量减少4,500兆瓦时/年
- 将燃料消耗量减少9,600兆瓦时/年
- 将温室气体排放量减少3,300吨/年
- 将总运营成本减少554,000欧元/年5
想了解HighLift能为您的工厂带来哪些改变吗？
1在全球范围内，热能占所有工业能源需求的72%。在食品饮料行业，蒸汽需求通常超过工厂总能耗的50%以上，如混合乳制品、饮料、直接超高温灭菌、粉末、奶酪等应用。来源：Giner Santonja、Germán、Panagiotis Karlis、Kristine Raunkjær Stubdrup、Thomas Brinkmann和Serge Roudier。欧盟委员会（2019年）。JRC政策科学报告：食品、饮料和牛奶行业的最佳可行技术(BAT)参考文件。
2具体的节约情况取决于您所在特定市场的电力成本和相关化石燃料成本之间的关系。
3温室气体减排量因情况而异，取决于您所在地区的电力能源供应。在可再生电力市场，HighLift具有显著的潜力，可改善您的环境足迹。
4计算基于一条每小时生产16,000升牛奶、每年运行6,000小时的直接超高温灭菌生产线，且该生产线使用两台HighLift热泵，每小时可产生2,100千克蒸汽。
5根据欧盟2023年瑞典能源价格数据，成本计算假设市场化石燃料成本为每千瓦时0.9欧元，而市场电力成本为每千瓦时0.1欧元。基于2025年第一季度碳排放交易系统(ETS)的价格（每吨71欧元），总成本还考虑了排放量的减少。