利乐®直线型模制产品花色线1500 A2

优势

市场上产能最高的雪糕生产线，配备多道包装机

每小时消化43,200根冰淇淋棒（24个通道，30个行程，每分钟720件产品）
灵活的模块化模具清洁系统，耗水量最少
采用坚固、卫生的设计，智能连接其他设备
配有双棒签盒和反向进给皮带的自动插棒器
伺服驱动的精确模具驱动系统、坚固的链条系统——实现安全、高速生产
高效的盐水冷却系统确保机器中所有盐水流的均匀性
独特的喷嘴板解决方案能够产生湍流，从而更有效地冷却产品

特点

Adaptable filling

Enables a broad variety of different products

The moulder can be fitted with a volumetric top filler, a volumetric bottom filler, a time elapse top filler, a pencil filler and back suction equipment. By changing the filling method (or sequence of filling methods) it is possible - and relatively simple - to produce an almost infinite variety of products. Pre-set recipes in the automation system recognise and adapt to the filling method that is in place at any given time.

Superior mould strip quality

For maximum durability and product safety

Our ice cream mould strips are designed, manufactured and quality assured in order to withstand the harsh production environment and stress caused by frequent temperature fluctuations, all without jeopardising product quality and safety.

Nozzle plate 1500 A2

Ensures consistent product quality and low costs

Brine is pumped at -40 through the nozzles of the nozzle plate, ensuring contact with the entire surface of the mould. This carefully designed process gives very efficient heat transfer, making production economical and ensuring reliable product quality.

Extractor tong

Enhances the reliability of your production

This small but vital component takes hold of the ice cream stick and pulls the product up out of the mould. It can adapt automatically to find the stick, and pulled it up with sufficient force to guarantee the product is removed and never dropped. Typically a wear part, this tong has a documented lifetime of approximately 10 years, and is used in both rotary and linear moulding lines.

Tong surveillance sensor

Monitors production and enables rapid corrective action

The sensor checks that a product is always pulled up out of the mould when it should be. If it does not detect a product, the operator is alerted and can make adjustments. To enable the ‘no-product no-wrap’ feature, a signal is sent to the wrapper telling it to wait for a product to arrive rather than creating an empty wrap. All errors are logged and, if they point to the same tong, a replacement can quickly be installed.

Five servo drives

Enables high speed production (30 strokes/minute)

The unit carries out a series of different actions: indexing of the moulds, extraction of the product, indexing of the tongs, dipping and lay down. Thanks to five built-in servo drives, the timing of these different actions can be controlled down to the millisecond, which is what makes reliable high speed production possible.

Automatic product removal

Saves water during cleaning

The system is designed to remove any products that remain in the moulds after extraction. This prevents contamination of the cleaning water and since it is automatic, does not require monitoring by operators.

Multi-tank flush and cleaning system

Minimizes the need for fresh water

The mould cleaning system consists of four tanks. Completely fresh water is only added at the last spray system, which runs into tank 4, then 3, then 2 and then 1. In other words, used water is sent back into the system reducing the amount of fresh water needed by approximately 50%. Backwards flow ensures all lost product and residue is removed from the first tanks.

选项

Dry coater

Prevents stoppages and product waste

Dry coating is a critical process. If not handled correctly it can lead to errors, waste of expensive ingredients and down time. This optional new generation dry coater can be emptied on the fly, enabling production to continue uninterrupted, even if the chocolate is not at exactly the right temperature - such as, during the start-up phase.

Combi Top Filler

Expands the range of possible filled products

Available in either a pneumatic or servo driven version, this equipment makes it possible to produce water ice, Ice cream and slush ice, and to have inclusions. It also enables filling with two colours - either two per mould or two per row. The volume of filled product can be easily adjusted between production runs.

Tetra Pak® Volumetric Bottom Filler

For high quality moulded ice creams

Enabling a greater amount of air to be incorporated in your viscous filled products, this filler lets you produce high quality moulded ices with a premium feel. It can also handle larger inclusions up to 15mm, and with filling at down to -5°C, the inclusions remain evenly distributed throughout the product. A cold start temperature reduces the time required in the rotary moulder, thereby increasing line capacity.

Tetra Pak® Automatic Stick Multi

Reliable performance and high yield

A servo driven conveyor belt prepares the sticks so they can be inserted in precisely the correct position in the product, thus enabling reliable performance and high yield. The unit runs at up to 30 strokes per minute and can also be equipped with a backup magazine so production continues uninterrupted, even if a stick is off spec.

Brine buffer tank

Maintains quality of cooling brine

If the concentration of salt in the brine is too low in the linear moulder, production efficiency will go down. In extreme cases, the plate heat exchanger might freeze up. The brine level therefore needs to be topped up and improved from time to time – and this process is made easier by having a brine buffer tank.

Ice Cream Video Care

Get full visibility of your ice cream line

Ice Cream Video Care lets you visually monitor inaccessible and “hidden” areas of ice cream production lines. Featuring up to 16 cameras, the solution enables improved quality control and troubleshooting – by making it easier to locate the root cause of quality issues, it becomes possible to reduce downtime and product waste. Ice Cream Video Care provides access to live video as well as recordings.

Ice Cream Line Insight™

Reduce waste through data insights

Ice Cream Line Insight™ gives you all the intelligence you need to reduce product waste. The system collects data from the machines in your ice cream production line, and tells you where and why products are wasted. You also get data on energy consumption from each separate machine so you, for example, can calculate energy cost per ice cream product.