利乐®无菌添加单元F

优势

利乐®无菌添加单元F是一种新的独特创新技术，它能够在完成最终热处理并且即将实施灌装之前，将功能性配料高精度地注入基础产品。

这套灵活的系统可确保热敏性添加剂的存留和稳定性，同时避免了过量添加昂贵的配料。
利乐无菌添加单元F完全自动化，在安装时应放置于加工和灌装设备之间。它可以服务一台或多台灌装机。

概览

自动在线无菌添加单元

产能
配料范围：0.5-30升/小时；产量范围：1,000-20,000升/小时

应用
用于在纯牛奶、配方产品等各种产品中添加对剂量敏感的成分，例如乳糖酶等酶、维生素、矿物质、Omega 3、益生菌、口味、色素

Tetra Pak® Aseptic Dosing unit F

Ride the trends and capture significant savings

Set your innovation free with ultimate flexibility – Diversify your range and ride the trends thanks to unrivalled accuracy, integrated automation and expert support
Reduce costs and utility consumption – Fast payback time with huge savings on ingredients, cleaning and maintenance, plus higher equipment utilisation/output
Rely on high consistent quality and aseptic food safety – Thanks to unrivalled accuracy, lower heat load,
full control and traceability

将乳糖酶成本降低高达75%，并实现增长

全球对具有功能性健康益处、低乳糖或无乳糖以及低糖产品的需求正在增长。如何将新的配方产品快速推向市场，以驾驭健康浪潮并抓住这一增长机会？

利乐®无菌添加单元F的终极灵活性和颠覆性的高效率克服了挑战，帮助您充分利用敏感型高价值原料，并通过大幅降低成本实现巨额节约。

例如，与传统的批次式生产相比，您最多可以减少75%的乳糖酶成本¹、17%的调味成本²，以及80%的清洁成本³。它可让您在几分钟内完成转换并增加产量，同时确保无菌食品安全和稳定的高质量。

无菌添加如何降低生产成本

无菌添加开辟了新的领域

热处理通常不适用于乳糖酶、调味剂或益生菌等昂贵的成分。这就是为什么我们的精确给料技术设计在热处理后、灌装前发挥作用的原因。与传统的批次式生产相比，这使您能够创造具有极大灵活性的高附加值饮料，同时降低乳糖酶和调味品以及清洁的成本。

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特点

Automated dosing control

Get ultimate flexibility and consistent quality

Ensure consistent product quality and maximum ingredient utilisation with automated and guaranteed dosing control. To ensure that exactly the right amount of ingredients is injected into the base product, a weighing system monitors the ingredients and flow transmitters monitor the base product as they enter the filling machine. Accuracy is further enhanced with varying diameters of hoses for specific recipes.

‘Just in time’ production

Last step dosing boosts flexibility

Make changeovers in minutes and thanks to the 'Just in time' production method, the dosing unit is positioned just before the filling machine. Ingredients are dosed in the last step and at the last minute before packaging. It is extremely quick and simple to switch from one added ingredient to another. All the operator must do is change the ingredient bag in the dosing unit, and the packaging material in the filling machine.

Ingredient injection

Save on cleaning, maximise output

The rationalised, efficient process means there is no need to clean entire line between products. The dosed ingredients do not come into contact with any of the upstream processing equipment there is no need for intermediate cleaning in place between production runs with different products. This delivers significant savings on cleaning and enables higher equipment utilisation/output. Energy and detergent consumption are also reduced.

Closed ingredients system

Flexible, safe in-line delivery

The ingredients to be dosed are packed separately in advance, and quality checked before being sent to your production plant in ready-to-use 5 or 10 litre aseptic bags. When dosing, the closed ingredient package is connected to the product line via an aseptic transfer hose.

Recipe management system

Secure food safety, enable traceability

Operators scan the barcode on ingredients and hose kit. The recipe management system confirms that the correct ingredients are dosed into each product. Dosing takes place via a sterile hose, connected to the ingredients bag. A sterile needle injects the ingredient into the base product while maintaining aseptic conditions. An advanced information system provides total traceability, with all data stored for analysis in case of an issue.

Product quality control

Twice the shelf life

In the production of UHT lactose-reduced milk, aseptic dosing means less lactase is added to the product, and this in turn means less sugar content in the milk. Less sugar content reduces the browning of the milk (caused by the Maillard reaction). This typically doubles product shelf life.