Kısa bilgiler
Tetra Pak® Kalıp İşleme Sistemi, kalıp ve kapak işleme özelliğine sahip kapalı preslerde sert ve yarı sert peynirlerin preslenmesi ve biçimlendirilmesi için kullanılan gelişmiş bir çözümdür.
Çalışma prensibi
Drenajlı biçimlendirme ekipmanından çıkan teleme blokları bir kalıpta toplanır. Kalıbın kapak yerleştirici ile bir kapakla kapatılmasından sonra, kalıplar, kapalı olarak son presleme bölümüne taşınır. Burada teleme bloğu kademeli olarak artan bir presleme kuvveti ile peyniri biçimlendirmek ve peynirin etrafında düzgün bir kabuk oluşturmak için preslenir. Son presleme bölümünden sonraki kalıptan çıkarma hattında peynirler kalıptan çıkarılır ve bir salamura sistemine taşınır. Kalıplar ve kapaklar durulama makinesinde temizlenmeden önce ters çevrilir ve tekrar kullanıma hazır hale getirilir.
Tetra Pak Kalıp İşleme Sistemi PLC kontrollüdür. Kapalı son presler yerinde temizlenir.
Önemli noktalar
- Hijyenik tasarım
- Tamamen otomatik ve kontrollü üretim prosesi
- Aynı ekipmanda farklı şekil ve ebatlardaki peynirleri presleme esnekliği
Kapasite:
100 ton/güne kadar
Uygulamalar:
Yarı sert peynir
Speed and flexibility
- Flexibility to press cheeses of different shapes and sizes on the same equipment
- Hygienic production environment - consistently high-quality product
- Maximum uptime, thanks to shorter cleaning cycles
Özellikler
Multiple mould formats
Easy switch
Flexible Mould Handling systems are available if you want to produce cheeses of different shapes. The mould handling including the Laude moulds areas designed in such a way to handle different mould types in one Mould Handling system. Cheese mould types what are not in production can be stored in the storage unit.
Individual pressing
Full control over the pressing process
In this system, the pressing plates are activated by individual pneumatic cylinders. This means that each cheese receives the same pressing force, resulting in an even end product quality.
Enclosed presses
Shorter cleaning time
The presses are enclosed, which helps maintain a stable production environment with regard to temperature, moisture and hygiene. For cleaning, all the moulds are removed from the line and stored separately. The enclosed presses make it possible to employ efficient CIP cleaning – which maximizes uptime.
Dual-level cleaning tunnel
Ensures cleanliness of moulds and lids
The moulds and lids are conveyed into the cleaning unit after each use. The cleaning process begins with pre-rinsing, using water from the previous final rinsing. Main cleaning then takes place, maintaining a stable temperature and concentration of cleaning agents. The last step is final rinsing with fresh water, to ensure that all the detergent is removed. This water is then led back to the start of the cycle for use in the next pre-rinse – thereby reducing water consumption. The tunnel itself is cleaned after each production cycle. The capacity of the cleaning tunnel is adapted to match line capacity.
Mould storage unit
Convenient, safe storage of sets
When the equipment needs to be cleaned or when different mould formats are being used, the moulds are removed and stored in this unit. Built on several levels, this storage unit makes efficient use of the space in your plant. And with one shelf per level, the moulds are kept safe.
