Vantaggi
Progettati per offrire una flessibilità senza precedenti, una qualità costante e la massima resa, il tutto con il total cost of ownership più basso.
La nostra nuova gamma di miscelatori a elevata forza di taglio aumenta notevolmente l'efficienza della produzione di maionese ed emulsioni fredde, consentendo di risparmiare tempo ed energia e garantendo il pieno utilizzo degli ingredienti costosi. I parametri di qualità come aspetto, gusto e sensazione sono strettamente controllati, in modo da poter replicare con precisione un prodotto esistente e produrlo a un costo inferiore.
Vantaggi
Progettati per offrire una flessibilità senza precedenti, una qualità costante e la massima resa, il tutto con il total cost of ownership più basso.
La nostra nuova gamma di miscelatori a elevata forza di taglio aumenta notevolmente l'efficienza della produzione di maionese ed emulsioni fredde, consentendo di risparmiare tempo ed energia e garantendo il pieno utilizzo degli ingredienti costosi. I parametri di qualità come aspetto, gusto e sensazione sono strettamente controllati, in modo da poter replicare con precisione un prodotto esistente e produrlo a un costo inferiore.
Same quality, lower cost
- Low production costs, enabled by highly efficient process and optimal yield on ingredients
- Complete control over quality parameters, thanks to a unique two-step emulsification process and prediction tool
Unlimited flexibility to produce everything from emulsified sauces to spreads made from beans and vegetables. Easy to scale up.
Caratteristiche
Prediction tool
Ensure identical or enhanced product quality
Our prediction tool enables the replication and/or enhancement of any cold emulsion products. With an existing recipe as the starting point, it measures the size and distribution of droplets and generates the exact process parameters required to replicate it i.e. mixing time, speed and shear force. Just bring your sample to our Product Development Centre and we’ll tell (and/or show) you how to make it on our high shear mixer.
Dynamic HS mixing head
Full control over product quality parameters
Our patented technology allows high and low shear mixing in the same process. It gives you complete control over the speed, time and degree of shear force of your mixing. This means you can fine-tune the size and distribution of droplets in your product, and hence achieve the exact viscosity, mouthfeel and texture you want.
Double-shaft agitator
Ensures a homogenous end product
In this unit, a double-shaft agitator circulates product around the tank. Its counter rotating blades reach every corner of the tank, ensuring that all product passes evenly through the Dynamic HS mixing head, resulting in a homogenous end product regardless of viscosity.
Unique mixer design
Ingredient introduction 4 – 5 times faster than standard equipment
Vacuum system
For rapid ingredient introduction and product deaeration
Ingredients are rapidly drawn into the mixing vessel by an independently controlled vacuum pump. This enables faster, more complete deaeration of the product and allows full control of the vacuum level inside the mixer.
Opzioni
Multi-stage mixing head
Twin-screw pump
Control of ingredient inlet and product outlet
Bin lifter
For easy lifting and loading
The bin lifter system is capable of lifting bins of 200 litres or 300 litres with the press of a button. The contents of the bin can be emptied automatically into the mixing tank through a large manway at the top. This provides a sanitary and ergonomic way to add ingredients such as beans, chickpeas and other vegetables.
Pressure Vessel
Pressure cooking at up to 135°C
By choosing a pressure vessel for the mixing tank, customers have the option of cooking under pressure at 3 bars giving temperatures of up to 135°C. Apart from giving an even shorter cooking time, this form of cooking can give other benefits such as preserving colour and taste.
Direct Steam Injection
Direct steam injection
If you want to heat up the contents of the mixer fast, there is the option of direct steam injection. We have developed our own design of nozzles to ensure a long working life. A sanitary steam system is used to ensure food safety.
Vibrating powder hopper
Reduces air incorporation; enhances product quality
Embedded automation
Make the most of your mixer
Get more smart functions and effortless integration with seamless, robust automation based on Tetra Pak® PlantMaster technology, including:
- Automatic update for all variant recipes within minutes, thanks to ingredient tagging
- Fast, easy CIP program changes with remote support from process engineer – no site visit needed
- Faster powder addition
- Lower product losses
- Fewer/shorter stops
- Full traceability and uncompromising food safety
Miscelazione continua
Con una piccola aggiunta, la tua apparecchiatura può essere ri-configurata per processi di produzione a ciclo continuo:
- Flessibilità di utilizzare la stessa apparecchiatura per un processo continuo e produrre ancora in un processo a lotti quando necessario
- Ti offre la possibilità di produrre maionese perfetta su scala più grande
- Come funziona? Aggiungendo misuratori di flusso di massa e valvole di controllo sugli ingressi degli ingredienti e sull'uscita dei prodotti
