メリット
Tetra Pak ブロックフォーマー・システム 6 は、カスタマイズ済み、組立済み、および検証済みのブロック形成ソリューションで、チェダーチーズに必要なすべてのエンジニアリングそして、配管からバルブまでが備わっています。チェダーチーズ テトラパックのソリューションは、書面での性能保証とともに長期間のテクニカルサポートによって実証されています。テトラパックブロックフォーマーシステム 6 ソリューションにより次のことが実現します。
- 製品の安定した最高の品質
- 実証済みの高い処理能力
- 一貫性のある高い重量精度
- 最小限の製品ロス
- 堅牢で耐久性のある装置
- シンプルで信頼性の高い操作
- 簡単に開けられる、クリーニングが容易な設計
- 少ないメンテナンスコスト
- 環境への負荷の軽減
When consistent results count
- Creates cheese blocks of a uniform size and weight
- Low losses thanks to features like the double action door, interceptor plate and angled ejector block.
- Food safety is embedded throughout the design, including folded stainless-steel base unit
特長
Stepper motor
Accurate weight control
A pneumatic drive keeps weight deviations down to a minimum. For accuracy’s sake, the desired cutting height is reached in very small steps – less than a gramme at a time. Having set the maximum block weight, the drive automatically corrects production parameters if the weight exceeds this upper limit.
Built-in interceptor
Reduces maintenance needs and product losses
When the tower has been filled with product, air flows through the system and moves it along. A built-in interceptor plate prevents small particles from being removed along with the air. This is placed at a slight angle in the tower, capturing fines (curd particles) from the airflow, and reducing losses by up to 50%
Guillotine guide
Easy to clean, enhancing food safety
A guillotine in the block cutting area of the machine moves back and forth horizontally, cutting each block of cheese to the exact required height. The guillotine guide has a patented open design, making it easier to clean than guides with a traditional closed design.
Double-action door
Maintains product appearance
Instead of a hinged door, this system has a double-action door, meaning that it is first opened, then lowered. An ejector then pushes the cheese over the transfer plate, into a plastic bag and onto the conveyor belt. One especially smart detail of the design is that the transfer plate is slightly inserted into the door opening to create a flush surface, which ensures the cheese is transferred across smoothly.
Ejector block
Safely collects loose curd particles
The ejector has a gable-shaped top which slopes downwards at the back. This allows any loose curd particles to slide off to the sides and roll to the back of the base unit. They are then carried off to the whey collection tank
Base unit
High hygiene and equipment durability
Engineered by our experts, the design of the base unit is optimized for hygiene, durability and easy maintenance. It is based - as far as possible – on a folded rather than a welded structure. Good hygiene is inherent to the folded structure since its curved corners inhibit the build-up of particles and bacteria. The glands and stainless-steel cylinders are also carefully selected to maximize system durability.
チェダーチーズのブロック形成の最先端ソリューション
テトラパック® ブロックフォーマーシステム 6 は単なる機械ではありません。それは、あらかじめ組立てられた検証済みのブロック形成ソリューションで、一貫して高品質のチェダーチーズをコスト効率よく製造できます。また、常に工場と容量の要件に応じて構成できます。必要なソリューションを決定するのは、お客様のニーズと要望です。
