优势

旨在以最低的总拥有成本为您带来前所未有的灵活性、始终如一的质量和最高的产量。

我们的高剪切混料机系列能够大大提高蛋黄酱低温乳化生产的效率——节省时间和能源,确保昂贵的配料得到充分利用。 外观、口味和口感等质量参数受到严格控制,因此您可以以较低的成本生产精确地复制现有产品。

优势

旨在以最低的总拥有成本为您带来前所未有的灵活性、始终如一的质量和最高的产量。

我们的高剪切混料机系列能够大大提高蛋黄酱低温乳化生产的效率——节省时间和能源,确保昂贵的配料得到充分利用。 外观、口味和口感等质量参数受到严格控制,因此您可以以较低的成本生产精确地复制现有产品。

用于乳化酱和涂抹酱的利乐®高剪切混料机

质量相同,成本更低

  • 通过高效的加工和最优的原料产量实现较低的生产成本
  • 得益于独特的两步乳化过程和预测工具,您可以完全控制质量参数
  • 从乳化酱到豆类和蔬菜制成的涂抹酱,产品生产的灵活性不受限制。 易于扩展。

用于乳化酱和涂抹酱的利乐®高剪切混料机

特点

Prediction tool

Ensure identical or enhanced product quality

Our prediction tool enables the replication and/or enhancement of any cold emulsion products. With an existing recipe as the starting point, it measures the size and distribution of droplets and generates the exact process parameters required to replicate it i.e. mixing time, speed and shear force. Just bring your sample to our Product Development Centre and we’ll tell (and/or show) you how to make it on our high shear mixer.

Dynamic HS mixing head

Full control over product quality parameters

Our patented technology allows high and low shear mixing in the same process. It gives you complete control over the speed, time and degree of shear force of your mixing. This means you can fine-tune the size and distribution of droplets in your product, and hence achieve the exact viscosity, mouthfeel and texture you want.

Double-shaft agitator

Double-shaft agitator

Ensures a homogenous end product

In this unit, a double-shaft agitator circulates product around the tank. Its counter rotating blades reach every corner of the tank, ensuring that all product passes evenly through the Dynamic HS mixing head, resulting in a homogenous end product regardless of viscosity.

Unique mixer design

Unique mixer design

Ingredient introduction 4 – 5 times faster than standard equipment

In this high shear mixer, the ingredients are introduced into the main body of the mixing vessel, rather than being fed directly into the high shear mixing head. This means there is no risk of over-shearing and the speed of ingredient introduction can be significantly higher than traditional mayonnaise production equipment.
Vacuum system

Vacuum system

For rapid ingredient introduction and product deaeration

Ingredients are rapidly drawn into the mixing vessel by an independently controlled vacuum pump. This enables faster, more complete deaeration of the product and allows full control of the vacuum level inside the mixer.

选项

Multi-stage mixing head

In a batch plus set-up, a patented rotor stator inline mixing head is placed on the outlet string of the mixer – for creating the final emulsion. It combines the emulsification process with emptying, thereby shortening production time. Its mechanical design is hydro-dynamically balanced to allow very high speeds and narrow tolerances.
Twin-screw pump

Twin-screw pump

In a batch plus set-up, this pump controls the flow of product from the mixing vessel into an inline multi-stage HS mixing head – creating the final emulsion. It can handle both low and high viscosity products, and works under extremely low suction pressures without risk for cavitation.
Control of ingredient inlet and product outlet

Control of ingredient inlet and product outlet

To produce mayonnaise continuously with a batch plus setup, it is possible to add control valves and flowmeters on all ingredient inlets and the product outlet. This increases capacity and further reduces the production cost per kilo of product.
Bin lifter

Bin lifter

For easy lifting and loading

The bin lifter system is capable of lifting bins of 200 litres or 300 litres with the press of a button. The contents of the bin can be emptied automatically into the mixing tank through a large manway at the top. This provides a sanitary and ergonomic way to add ingredients such as beans, chickpeas and other vegetables.

Pressure Vessel

Pressure Vessel

Pressure cooking at up to 135°C

By choosing a pressure vessel for the mixing tank, customers have the option of cooking under pressure at 3 bars giving temperatures of up to 135°C. Apart from giving an even shorter cooking time, this form of cooking can give other benefits such as preserving colour and taste.

Direct Steam Injection

Direct Steam Injection

Direct steam injection

If you want to heat up the contents of the mixer fast, there is the option of direct steam injection. We have developed our own design of nozzles to ensure a long working life. A sanitary steam system is used to ensure food safety.

Vibrating powder hopper

Vibrating powder hopper

Reduces air incorporation; enhances product quality

In a batch or batch plus set-up where powdered ingredients are used, our patented vibrating powder hopper compresses the powder, preventing the formation of so-called ‘rat holes’. This significantly reduces the amount of air introduced along with the powder.
内嵌式自动化

内嵌式自动化

充分利用您的混料机

基于利乐®工厂大师技术的无缝衔接及强大自动化能力,轻松整合更多智能功能,包括:

  • 得益于原料标签,在几分钟内即可自动更新所有不同类型的配方
  • 在工艺工程师的远程支持(无需亲临现场)下,即可快速、轻松地更改原位清洗程序
  • 更快的粉末添加速度
  • 更少的产品损耗
  • 更少的停机次数/更短的停机时间
  • 全程可追溯性和最高标准的食品安全

连续混料

通过添加小型附加装置,您的设备可以重新配置,用于连续生产工艺:

  • 具备灵活性,既可以使用相同的设备进行连续生产,也能在有需要的时候进行批量生产
  • 为您提供大规模生产全脂蛋黄酱的机会
  • 这是如何实现的? 通过在原料入口和产品出口增加质量流量计和控制阀
用于低温乳化的连续混料机

洞察

四个装着酱汁的木勺

帮助您选择正确高剪切混料机的4个诀窍

本文提供四条建议,帮助您和您的同事在选择合适的高剪切混料机的决策过程中做到游刃有余。

蛋黄酱

研讨会可以降低蛋黄酱生产成本

我们的专家举办了一系列研讨会,分享我们在蛋黄酱生产方面的研究和知识,并介绍了我们的新型专用高剪切混料机系列。

两片涂有蛋黄酱和沙拉的面包

如何控制蛋黄酱和冷乳液生产的成本

通过对冷乳液生产挑战的深入研究,利乐对如何降低成本、节约资金有了深刻的认识。

探索我们的高剪切混料机系列

用于豆类和涂抹酱的利乐高剪切混料机

用于豆类、涂抹酱的利乐®高剪切混料机

利乐®高剪切混料机系列有专门设计的功能,可让您高效加工鹰嘴豆、豆类和其他蔬菜

利乐高剪切混料机

利乐高剪切混料机: 全套解决方案

利乐高剪切混料机是完整的混料解决方案,它解决了有关结块或脂肪分离方面的所有问题,能生产出上乘质量的均匀产品。

利乐高剪切混料机——批处理单元

利乐®高剪切混料机——批次处理单元

利乐高剪切混料机可以在同一个加工流程中实现将高粘度和低粘度食品的混合与乳化,以及粉末的溶解。

利乐高剪切混料机R370-1000D

利乐®高剪切混料机R370-1000D

新一代高剪切循环混料机 灵活而且经济高效,能满足今天以及未来的需求

利乐®高剪切混料机B200-300A和B200-300VA

利乐®高剪切混料机B200-300A、B200-300VA

利乐®高剪切混料机B200-300A和B200-300VA是一种简单的密闭式300升批次混料机,用于高效生产各种食品。

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