テトラパック® ポンプステーション A3

あらゆる液体や粘性のある原材料を、正確かつ柔軟に扱う

リプル、コア、コーティングを施した贅沢なアイスクリームの需要が高まる中、メーカーは多様で扱いが難しい原材料を効率的に管理するスマートな方法を必要としています。テトラパック® ポンプステーション A3 は、薄いシロップから濃厚なキャラメル、加熱したチョコレートまで、あらゆる材料を正確かつ衛生的に定量添加し、一貫した品質とスムーズな製造を実現します。

柔軟性を考慮して設計されているため、1 本または 2 本のラインに同時に送液でき、複雑な切り替え作業なしで幅広い粘度の原材料に対応します。これにより、メーカーは安定した流量と正確な定量添加を維持しながら、複数のレシピや SKU を効率的に実行できます。

モジュール設計により、ニーズの変化に応じて簡単に拡張できます。標準の構成から始めて、デュアルライン機能や温度制御などの追加機能で拡張します。エネルギー効率の高いパフォーマンスと衛生的な構造を組み合わせることで、一貫した成果と長期的な生産性を実現する信頼性の高いソリューションです。

処理能力：
25 ～ 1,000 リットル/時（ポンプを 2 台使用すると 2 倍）

用途：
フルーツジャム、リプル、シロップ、キャラメル、ファッジ、生地などの加熱済み、高粘着性、または高粘度の原材料

特長

High-precision sinusoidal pump

Doses every recipe accurately

A stainless-steel sinusoidal pump with built-in flow readout delivers precise, repeatable dosing across batches and shifts – and uses 50% less energy than a conventional lobe pump. Consistent accuracy reduces product giveaway and safeguards product quality.

IE5+ permanent-magnet motor

Cuts energy use and carbon footprint

A permanent-magnet gear motor rated to the highest available IE5+ efficiency standard delivers 11% lower energy consumption than the IE3 regulatory baseline. This reduces operating costs and supports producers working towards lower carbon emissions.

Pump inlet with conical tank

Handles even the most viscous ingredients

The conical tank base uses suction from below to guide ingredients into the pump regardless of viscosity or fill level. This combination draws in sticky, highly viscous products such as fudge and dulce de leche smoothly and reliably, with no changeover required.

Integrated heating jacket

Keeps temperature-sensitive ingredients flowing

A water-jacket heating system with circulation pump and heater maintains a stable, controlled temperature around the tank and pump body. This ensures consistent flow of chocolate, caramel and other heat-sensitive ingredients without interruption.

Advanced sensor monitoring

Gives operators full process control

Sensors perform real-time monitoring of level, temperature, pressure and flow, keeping the pumping process visible and controlled at all times. The control system raises alerts if unplanned pressure changes occur, protecting the pump and reducing product loss.

Open, cleanable design

Makes cleaning and inspection faster

With no covers or enclosed compartments, all surfaces are directly accessible for cleaning, inspection and maintenance. The self-draining tank and pump with sloping surfaces eliminate standing product, reducing cleaning time and hygiene risk.

Hinged dust cover

Protects product integrity during production

An integrated hinged cover closes over the tank opening to prevent contamination from the production environment. It also helps maintain a stable tank temperature, supporting consistent ingredient quality throughout the run.

オプション

Dual-pump configuration

Doubles throughput and line coverage

Two pumps can be installed on a single unit to supply two production lines simultaneously, doubling capacity without doubling the footprint. This simplifies logistics and gives operators greater flexibility across different line formats.

Chocolate kit

Enables safe, reliable chocolate pumping

A specially designed pump seal for pressurised grease, combined with heating for the pump body and cover, adapts the unit for chocolate handling. This ensures proper flow and hygiene when working with one of ice cream's most temperature-critical ingredients.