メリット
牛乳の清澄
牛乳の清澄の主な目的は不純物除去です。多くの浄化器は、ホットまたはコールドのどちらかの牛乳のみに使用できますが、テトラパック® クラリファイアーは両方で使用できます。細かい固形物の除去効率は温度とともに上昇し、白血球とバクテリアのもっとも効率的な除去温度は 50 ～ 60℃です。
ホエーの清澄
最適な脂肪分離と長時間稼働を維持するには、ホエーに含まれるチーズ細粒をホエーの遠心分離機に到達する前に取り除く必要があります。チーズの粒子を取り除くもっとも効率的な方法は、ホエーの遠心分離機の上流に遠心分離浄化器を設置することです。清澄化は通常、ホエー分離と同じ温度、つまりバットと同じ温度で行われます。
植物由来の清澄
植物由来の飲料は、急速に拡大しつつあるエキサイティングな新しいカテゴリーです。テトラパック® 遠心分離機は、材料から植物由来の最終製品までの工程を支援します。シルクのような口当たりが必要な場合でも、粘度を濃くしたい場合でも、テトラパック® 遠心分離機をラインに選択すれば、製品の品質を保持しながら、ニーズの変化に適応できる柔軟性が高まります。
主なデータ
バクテリア、体細胞、赤血球、わらや種、砂や泥、牛の毛などの不純物を除去するユニット
処理能力
15,000 リットル / 時～ 70,000 リットル / 時
用途
牛乳、ホエー、植物由来飲料
AirTight design for high profitability
- Excellent product quality since hermetic seals prevent intake of destructive air
- AirTight technology enables superior clarification efficiency
- Clarifiers designed for unmatched flexibility in both capacity and recipe range
特長
Hermetic inlet seals
Superior product clarification and energy efficiency
The product exits the Bactofuge unit via hermetic outlet seals. This prevents overflow and, in two phase machines, the unwanted mixing of the clean milk with the spore and bacteria enriched milk. It also prevents air entering the machine, which could split the fat globules and cause issues in downstream processes.
Hollow spindle
Gentle treatment safeguards product quality
By contrast to competing models, in Tetra Pak® Clarifiers the product enters the bowl smoothly and accelerates gradually as it passes through the rotating spindle. This, combined with the absence of air in the system, means the product is handled gently. This ensures that the size of particles and aggregates is always maintained.
Corrosion resistant bowl
Increases bowl lifetime, saves money
The use of Duplex and Super Duplex steel for our bowl material offers a high resistance to corrosion and therefore extends the lifetime of the bowl. We offer a 10 year guarantee on bowl material for all AirTight Design Separators.
Hermetic outlet seals
Maintains product quality
The product exits the clarifier via hermetic outlet seals. This prevents overflow. It also prevents unwanted air entering the machine, which could split the fat globules and cause product foaming downstream.
Product discharge pump
Enables flexibility and low energy consumption
The product leaves the clarifier through a rotating pump. The use of a pump - as opposed to the paring disc - makes it possible to run a wide range of capacities in the same machine without any mechanical alterations. It also increases energy efficiency.
オプション
Encapt (TM) technology
Revolutionary energy-saving technology for high-capacity separators
By lowering pressure and reducing air friction around the separator bowl, EncaptTM cuts the energy consumption of a Tetra Pak® Separator with AirTight technology by up to 40% compared to other separators.* This improves both operational cost and environmental impact. It is achieved through a combination of a low-pressure pump, discharge pump, water lock and hermetically sealed outlet
*Numbers refer to a production scenario of hot milk skimming at 55 000 l/h including feed and booster pumps.
INSTAL module
Decreases installation time
The INSTAL module is delivered as an assembled and pre-tested unit ready for production.
Consists of:
- Stainless-steel frame
- All peripherals necessary for operations
- Assembly and pre-testing
乳製品プロセッシングハンドブック - オンライン版
デイリープロセシングハンドブックはテトラパックの広範なノウハウが凝縮され、製造プロセスに関する情報が、詳細にまたより分かりやすく説明されています。
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