コンパクトな製造環境で充填の柔軟性を最大化するにはどうすればよいでしょうか？ テトラパック® A3/CompactFlex 充填機は小型でありながら丈夫で、コンパクトな設計のため限られたスペースにもすっきりと収まります。
この無菌充填機は、QuickChange™ 機能により 20 種類以上の異なる容量の紙容器への切り替えが容易にでき、操業において高い柔軟性を実現します。また、幅広いフォーマットに対応するオプションの容量変換キット（VCK）で投資を保護します。さらに、機械的な改造を必要とせずに、標準バリアを備えた包材と紙ベースバリアの包材を切り替えることができます。FDA（米国食品医薬品局）に申請された独自の無菌製法で高い食品の安全性を確保するとともに、最小限のスペースで最大限の充填の柔軟性を提供します。
特長
Automatic material supply
Uninterrupted production
There's no need to halt production in order to refill with packaging material or strips since both are replaced automatically. Automation also ensures that splices between packaging material reels and strip applications are of consistent, repeatable quality.
Aseptic zone
Ensures aseptic conditions in an economical way
The flow of sterile air needed to maintain aseptic conditions is fully controlled in a closed loop, and designed to auto-correct if deviations occur. The smallness of the aseptic zone leads to savings in the consumption of both power and peroxide.
Deep peroxide bath
For safer packaging material sterilisation
A peroxide bath, as opposed to a spray system, sterilises the packaging material inside and out. A special thermal carpet keeps the peroxide bath at the optimum sterilisation temperature.
Servo driven jaw system
Adding flexibility and reducing waste
Using servo-motors, the jaw system profile is created in a software model rather than mechanically. This facilitates rapid conversion between different kinds of package production. Profiles are optimised to give better looking packages; printed package designs are synchronised to reduce waste.
Improved final folder design
Turning out better looking packages, faster
Packages are released from the machine in an upright position, which simplifies the production process and increases reliability. Servo-motors accelerate the final folding process to give a good package shape and high capacity. They also enable the production flexibility offered by QuickChange and Volume Conversion functions.
iLine automation platform
More reliable production
As the filling machine is an integrated part of the line it communicates with all the other line equipment. Sterilisation, filling and sealing processes are continuously controlled, increasing the output of 'on-target' packages. This feature also enables selectable capacity for compatibility with existing processing or downstream equipment.
Operator interface
Enabling operators to work swiftly and efficiently
Several factors contribute to the easy operation of this filling machine: the Tetra Pak Operator Panel with its intuitive touch screen interface; large windows through which operators can observe production at first hand, and ground level access to essential working parts.
PLMS centre
Operational control and performance analysis
The PLMS centre automatically collects production data from the automation platform. To this, the operator can add his own observations. Improvements in production efficiency can then be made on the basis of the two.
