生産の可能性を最大限に活用していますか？ テトラパック® A3/Speed 充填機は、迅速かつ効率的な無菌充填を実現し、操業コストを抑えながら、高い食品の安全性と生産量を実現します。この無菌充填機は、小型容器とファミリーパックの両方に対応して設計されており、お客様の製造目標の達成に役立ちます。
大幅なコスト削減を実現し、特定の容器包装タイプでは最大 35% コスト削減が可能です1 。容量変換キット（VRK）などのオプションキットを利用することで、新規ラインと比較して、市場投入までの時間を最大 12 週間短縮し、設置時間を 80% 短縮できます。テトラパック® MaPS は、材料の配置を正確に管理することで、中断することのない生産、スムーズなフルライン統合、一貫した品質をお届けします。プロセスの最適化、品質の確保、利益の増加を実現する充填機です。
特長
Automatic material supply
Uninterrupted production
There's no need to halt production in order to refill with packaging material or strips since both are replaced automatically. Automation also ensures that splices between packaging material reels and strip applications are of consistent, repeatable quality.
Aseptic system
Ensures aseptic conditions
The flow of sterile air and the peroxide concentration needed to maintain aseptic conditions is fully controlled in a closed loop, and designed to auto-correct if deviations occur. Packaging material is sterilised both inside and out in a peroxide bath and a UV lamp completes the sterilisation process.
Chain - based jaw system
Enabling machine’s high output
A unique chain-driven jaw system means that the machine's roll-fed packaging material is formed into packages in continuous motion, making this a fast carton package filling machine. An induction-based power transfer means there is no need for connected parts, which greatly reduces wear and tear.
Integrated cleaning unit
Higher overall equipment effectiveness
The integrated cleaning unit cleans and disinfects the equipment at pre-set time intervals. As it is integrated, it has several advantages over a Central CIP: fewer delays; a shorter cleaning cycle; better controlled cleaning and a lower consumption of chemicals
Operator interface
Enabling operators to work swiftly and efficiently
Several factors contribute to the easy operation of this filling machine: the Tetra Pak Operator Panel with its intuitive touch screen interface; large windows through which operators can observe production at first hand, and ground level access to essential working parts.
PLMS centre
Operational control and performance analysis
The PLMS centre automatically collects production data from the automation platform. To this, the operator can add his own observations. Improvements in production efficiency can then be made on the basis of the two.
iLine automation platform
More reliable production
As the filling machine is an integrated part of the line it communicates with all the other line equipment. Sterilisation, filling and sealing processes are continuously controlled, increasing the output of 'on-target' packages. This feature also enables selectable capacity for compatibility with existing processing or downstream equipment.
