収益性を制限する要因は何でしょうか？ テトラパック® E3/Speed 充填機 Hyper は、お客様の成長をサポートし、効率を向上させ、持続可能性目標を達成するために設計された高度な充填機です。
eBeam 滅菌技術により、毎時最大 40,000 個の紙容器を生産でき、運用効率を損なうことなくより高い生産量を達成できます。電力、水、化学物質の使用を大幅に削減することで、操業コストと環境への影響を低減できます。
堅牢な食品の安全性パフォーマンス、シームレスな統合、ボトルネックを最小限に抑えるフルラインソリューションで投資を保護します。生産能力を向上させ、成長の可能性を解き放ちましょう。
メリット
操業コストの削減
高い製造能力
環境への影響の低減
お客様の投資を保護
目標の達成
新しいチャンスを広げる新しい紙容器
アンダーフィル機能
特長
Peroxide-free packaging material sterilization
Clean eBeam technology for sterilizing packaging material
The Tetra Pak® E3 Speed Hyper is a filling machine for aseptic packaging of liquid food, which utilises two eBeam lamps to sterilize the inner and outer parts of the packaging material through the production process. Electron emissions guarantee an equivalent sterilization performance to that of hydrogen peroxide systems.
Magnetic positioning system
Accurate positioning and control of packaging material
Magnetic ink is used to print ‘static marks’ on the material, which are later scanned by readers in the machine. Adjustments to the material’s position are then made automatically through the web position active control (WPAC) and tube positioning active control (TPAC) systems. This gives more consistent filling and forming, better sealing quality, less work and less waste - all of which means better MME and MTBF and lower operational costs.
Primary packaging material detection (ppmd)
Ensures packaging material is compatible with eBeam system
The operator scans a barcode on the packaging material reel in order to confirm that the packaging material is Tetra Pak approved for use with the eBeam sterilization system. If the material is not compatible, an alert message is generated automatically.
Improved jaw system
Supports higher production capacity
The jaw system features additional forming stations (the exact number depends on the package volume in question) and a package extractor. These features enable a controlled transformation of the packaging material (11 packages per second) from a carton tube into individual packages, successful transversal sealing and the safe transport of packages to the final folding unit.
Improved final folding unit
Greater control at high production speeds
This specially designed final folding unit contains two unique features: a synchronizer and a discharger. Thanks to continuous contact with these mechanisms, the packages are fully controlled from the moment they enter the unit until they are released onto the conveyor. The process runs smoothly, with minimal stops and/or waste.
New operator interface
Operators move easily between different machines
One common Tetra Pak interface with a consistent ‘look and feel’ (same colours, symbols and images) makes it possible for operators to move effortlessly from one machine to another. Our new operator panel has a wider screen (16:9) and features intuitive icons for additional functionality and improved usability. User guidance and simplified procedures also reduce the time required to perform different operations.
Dynamic pressurization system
Controlled package forming at high speed
A dynamic pressurization system is used to maintain a constant level of air pressure inside the aseptic chamber. The ability to precisely control pressure in this chamber also means the pressure inside the tube can be regulated, and this is a key factor enabling the correct forming of packages at high speed. Furthermore, the dynamic pressurization system makes it possible to limit module height and maintain manageable dimensions for operators.
New service unit
Easier access to modules for maintenance
The components in the service unit have been redesigned in order to optimise the use of space. A top opening panel and sliding doors improve usability and ease of access for maintenance staff.
オプション
Headspace by injection
For products that need shaking
The unit consists of a control cabinet, a heating element to sterilize air (or an inert gas) and a nozzle which injects sterile air (or gas) into the product to create a froth. When the froth settles down, it leaves a residual headspace which allows the contents to be shaken. Using this method, products can be filled by weight, so the choice of volumes is wider and underfilling is possible. In addition, headspace makes it easier to open and pour from the package.
Volume rebuilding kit
Switch package production between different volumes
A volume rebuilding kit is a good way to protect your investment over time. Compared to ordering a new line, you can get a new package on the shelves 12 weeks earlier - with an 85% shorter installation time and an 80% lower investment.
解説画像でハイライトを入手する
テトラパック E3/Speed Hyper 充填機の驚異的な速度は、テトラパックが eBeam 殺菌と呼ぶ電子ビームの技術の使用により実現しています。テトラパック E3/Speed 充填機 Hyper が卓越した価値をどのように提供するのか、正確な詳細をご確認ください。
リソースの再考
食品・飲料メーカーは、エネルギー、水、廃棄物管理に関する課題の増加に直面しています。これらの課題に対応するには、お客様の業務に合わせた技術と食品の専門知識の組み合わせが必要です。食品用途分野での数十年の経験に裏打ちされた当社の製品とサービスの包括的なポートフォリオは、エネルギー、水、廃棄物の削減と同時に、費用対効果の向上も実現します。
1. すべての数値は、テトラパック® A3/Speed 充填機との比較です。