テトラパック® ロータリーモールダー 27 M3

中容量の高性能なモールディング

メリット

アイスクリーム成形用テトラパック^® ロータリーモールダー 27 M3

テトラパック^® ロータリーモールダー 27 M3 は、アイススティック製造用の高性能な中容量成形ユニットです。

主なデータ

アイスクリームミックスをモールドに充填して冷凍し、スティックを挿入する（およびコーティングも可能な）モールディングユニット

処理能力

最大 15,000 製品 / 時

用途

スティックが挿入された成形アイスクリーム、シャーベット、または果汁アイス。

Tetra Pak® Rotary Moulder 27 M3

Medium capacity high performance moulding

15,000 products/hr is possible thanks to the mechanically driven linear extractor
Handling to a multilane wrapper enhances hygiene
The single-piece mould table can be changed quickly and easily, enabling product flexibility

特長

Superior mould table

For maximum durability and product safety

Our ice cream moulds are designed, manufactured and quality assured in order to withstand the harsh production environment and stress caused by frequent temperature fluctuations, all without jeopardising product quality and safety.

Extractor tong

Enhances the reliability of your production

This small but vital component takes hold of the ice cream stick and pulls the product up out of the mould. It can adapt automatically to find the stick, and pulled it up with sufficient force to guarantee the product is removed and never dropped. Typically a wear part, this tong has a documented lifetime of approximately 10 years, and is used in both rotary and linear moulding lines.

Mechanical drive 23/27 M2

Enables rapid production - 28 strokes/minute

Designed to perform a precise sequence of movements, the mechanical drive on the extractor gives you reliable cam driven extraction, indexing, dipping and lay down.

Adaptable filling 27 M3

Enables production of a variety of different products

The moulder can be fitted with a volumetric top filler, combination top filler, time elapse top filler, a time elapse pencil filler and back suction equipment. By changing the filling method (or sequence of filling methods) it is possible - and relatively simple - to produce a wide variety of products. Pre-set recipes in the automation system recognise and adapt to the filling method that is in place at any given time.

Nozzle plate 23/27 M2

Ensures consistent product quality, and low costs

Brine is pumped at -40°C through the nozzles of the nozzle plate, ensuring contact with the entire surface of the mould. This carefully designed process gives the best possible heat transfer effect, making production economical and ensuring reliable product quality.

Linear extractor 27 M3

Increases production speed and enhances hygiene

By lengthening the drying time after dipping, this extractor makes dry coating possible. It comes with a multilane wrapper as standard, and consequently offers enhanced hygiene due to laying down the product by only touching the stick.

オプション

Electric brine heater

In the absence of a steam supply

When there is no steam system at the production plant, an electric heater can be placed in the reservoir underneath the tank. This serves to heat the brine, which enables easy extraction from the mould.

Storage carriage 27 M3

For storing and transporting the mould table

The carriage is useful for transporting and storing your mould table safely when using a different table. It holds the moulds at an angle so the water drains off after cleaning.

Dry coater

Prevents stoppages and product waste

Dry coating is a critical process. If not handled correctly it can lead to errors, waste of expensive ingredients and down time. This optional new generation dry coater can be emptied on the fly, enabling production to continue uninterrupted, even if the chocolate is not at exactly the right temperature - such as, during the start-up phase.

Tetra Pak® Automatic Stick Multi

Reliable performance and high yield

A servo driven conveyor belt prepares the sticks so they can be inserted in precisely the correct position in the product, thus enabling reliable performance and high yield. The unit runs at up to 30 strokes per minute and can also be equipped with a backup magazine so production continues uninterrupted, even if a stick is off spec.

Tong surveillance sensor 27 M3

Monitors production and enables rapid corrective action

The sensor checks that a product is always pulled up out of the mould when it should be. If it does not detect a product, the operator is alerted and can make adjustments.

Ice Cream Video Care

Get full visibility of your ice cream line

Ice Cream Video Care lets you visually monitor inaccessible and “hidden” areas of ice cream production lines. Featuring up to 16 cameras, the solution enables improved quality control and troubleshooting – by making it easier to locate the root cause of quality issues, it becomes possible to reduce downtime and product waste. Ice Cream Video Care provides access to live video as well as recordings.