Fördelar
Tetra Pak® baktofugenhet ingår vanligtvis i förbehandlingen av ostmjölk, där smörsyresporer (anaeroba sporer) tas bort. Baktofugenheterna används dessutom för att förbättra kvaliteten hos pulver, konsumtionsmjölk och grädde, där aeroba sporer (till exempel bacillus cereus) tas bort.
Enhetens effektivitet anges i hur mycket av den inkommande nivån av bakterier och sporer som tas bort, i procent räknat. Effektiviteten kan bli så hög som 99 procent. För installationer med högre effektivitetskrav går det att installera två eller flera enheter i serie.
Snabbfakta
Enheter för borttagning av sporer och bakterier eller koncentration av protein.
Kapacitet
5 000–55 000 liter/timme.
Tillämpningar
Förbehandling av ostmjölk, konsumtionsmjölk, mjölk för pulverproduktion, vassle och proteinkoncentration.
Units for removal of spores and bacteria
- Excellent product quality since hermetic seals prevent intake of destructive air
- AirTight technology enables superior spore and bacteria removal efficiency
- Bactofuge units designed for unmatched flexibility in both capacity and recipe range
Funktioner
Hermetic inlet seals
Superior spore and bacteria removal and energy efficiency
Outside the unit, the piping is connected to a rotating spindle by hermetic seals. This prevents any air from entering the Bactofuge unit and any product from leaking out. The absence of air minimizes the risk of particle and aggregate size being reduced. It enables better spore and bacteria removal efficiency at a lower rotation speed and hence lowers energy consumption.
Hollow spindle
Gentle treatment safeguards product quality
By contrast to competing models, in Tetra Pak® Bactofuge units the product enters the bowl smoothly and accelerates gradually as it passes through the rotating spindle. This, combined with the absence of air in the system, means the product is handled gently. This ensures that the size of particles and aggregates is always maintained.
Corrosion resistant bowl
Increases bowl lifetime, saves money
The use of Duplex and Super Duplex steel for our bowl material offers a high resistance to corrosion and therefore extends the lifetime of the bowl. We offer a 10 year guarantee on bowl material for all AirTight Design Separators.
Hermetic outlet seals
Maintains product quality
The product exits the Bactofuge unit via hermetic outlet seals. This prevents overflow and, in two phase machines, the unwanted mixing of the clean milk with the spore and bacteria enriched milk. It also prevents air entering the machine, which could split the fat globules and cause issues in downstream processes.
Product discharge pumps
Enables flexibility and low energy consumption
The product leaves the Bactofuge unit through one or two rotating pumps, depending on model. The use of pumps - as opposed to the paring discs - makes it possible to run a wide range of capacities in the same machine without any mechanical alterations. It also increases energy efficiency.
Alternativ
Encapt (TM) technology
Revolutionary energy-saving technology for high-capacity separators
By lowering pressure and reducing air friction around the separator bowl, EncaptTM cuts the energy consumption of a Tetra Pak® Separator with AirTight technology by up to 40% compared to other separators.* This improves both operational cost and environmental impact. It is achieved through a combination of a low-pressure pump, discharge pump, water lock and hermetically sealed outlet
*Numbers refer to a production scenario of hot milk skimming at 55 000 l/h including feed and booster pumps.
INSTAL module
Decreases installation time
The INSTAL module is delivered as an assembled and pre-tested unit ready for production.
Consists of:
- Stainless-steel frame
- All peripherals necessary for operations
- Assembly and pre-testing
Dairy Processing Handbook – online
Dairy Processing Handbook är en sammanfattning av våra omfattande kunskaper och ger djupgående, men samtidigt lättförståelig, information om tillverkningsprocesser.
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